Principal Automation Engineer

Job Responsibilities

• Spearhead the design, implementation, and maintenance of process control systems.
• Independently execute control system upgrades and capital projects, adhering to engineering best practices.
• Sustain and enhance automation systems through preventive maintenance, troubleshooting, system expansions, and user management.
• Review and revise engineering standards to align with industry advancements.
• Foster a safe and compliant workplace by following safety protocols and standard operating procedures.
• Support manufacturing operations with equipment upgrades, new installations, and troubleshooting assistance.
• Facilitate rapid restoration of equipment functionality to reduce downtime.
• Contribute to capital budget planning by identifying system improvement needs and service requirements.
• Estimate project budgets, including costs for labor, materials, and external services.
• Ensure adherence to U.S. and international regulatory standards, including FDA, EU, Health Canada, TGA, PIC/S, ISO, USP, NRC, and cGMP.
• Perform on-site inspections during the installation and implementation of automation hardware and systems.
• Undertake additional duties as assigned, with or without accommodation.

Qualifications

• Bachelor’s degree in Engineering or a related field required.
• At least 8 years of experience supporting manufacturing automation systems.
• Preference for 5 years of experience in FDA-regulated or similarly regulated industries.
• Experience with pharmaceutical capital projects is highly desirable.
• Proven ability to collaborate effectively within cross-functional teams.
• Demonstrated experience engaging with internal stakeholders and external vendors to define requirements and deliver projects.
• Excellent interpersonal, written, and verbal communication skills, with the ability to remain calm under pressure.
• Strong ability to manage multiple priorities and meet tight deadlines through effective time management and organization.
• Expertise in PLC programming (e.g., Allen Bradley, Siemens), HMI development (e.g., Allen Bradley), robotics (e.g., Staubli), motor controls, vision systems (e.g., Cognex), and industrial sensors.
• Proficient in testing, commissioning, debugging, and validating PLC and HMI applications.
• Deep understanding of process control, automation, and instrumentation principles.
• Knowledge of 480V/110V power distribution, security systems, fire/smoke alarms, and building management systems.
• Familiarity with PLC communication protocols, such as Ethernet I/P and DeviceNet.
• Experience with SQL database programming, querying, and web-based reporting.
• Familiarity with Computer System Validation and Change Control systems for managing system improvements.
• Ability to respond to and resolve manufacturing support requests efficiently.
• Proficiency with Microsoft Office Suite and related software.
• Flexibility to adapt to changing project scopes and priorities.
• Strong problem-solving skills, drawing on experience to address complex challenges.